CTM Label/Printer Applicators

CTM 360a Print/Label Applicator
360a Series Label Applicator
The 360a Series Label Applicator evolved from the industry standard 360 Series Platform. The 360a can be configured as a merge, blow-on or tamp-blow applicator, 5″, 7.5″ or 10″ widths and each module can also be easily switched to the opposite hand with few or no change parts in a minimum amount of time. All units are stepper motor driven to include State-of-the-art electronics and a “Self-teaching” label sensor. File encryption of the 360a allows for easy “on-site” software revisions and upgrades.
Stepper Motor
The 360a stepper drive uses a micro pulse driver for increased accuracy and performance, and is programmable to dispense labels at up to 3000 inches per minute.
Control
The 360a features a combined power supply, amplifier and position controller to comprise a single drive package. The new single axis digital stepper / servo controller controls up to five tasks simultaneously plus management of variables with expanded I/O making this drive well-suited for the most demanding production applications. The 360a controller is also equipped with onboard I/O prewired to external connectors to accommodate the following:low label – single, double or triple lightstack web break – encoder velocity compensation loose loop control – product shape profiling imprinting – zero downtime configuration. Each machine is shipped preprogrammed and can have the additional hardware installed at a later date for simple “plug n play” operations. The electronic control assembly is packaged as a module and can be easily removed for repair or replacement, eliminating costly downtime and servicing.
Operator Interface
The 6″, 256 color, TFT touch screen operator interface provides a bold, bright, high contrast display with self-diagnostic platforms and multi-level intuitive set-up features.
Labeling Speeds
Programmable to 3000 inches per minute with secondary unwind and vacuum takeaway. Programmed with speed profiling ability.

CTM 3600a Print/Label Applicator
The 3600a-PA Printer Applicator is a rugged and versatile, high speed, thermal transfer labeler used to print and apply pressure sensitive labels to various products. A Sato, Zebra or Datamax print engine is integrated into an applicator to form a self-contained unit to print variable data.
Assembled with right or left hand Sato, Zebra or Datamax printer modules, the unit can be mounted in various positions to apply labels to the tops, sides or bottoms of a multitude of products with its proven tamp-blow application.
Small and large labels up to 7.1″ wide can be accommodated with its built-in bar codes and alpha-numeric fonts and 203, 305 or 600 dpi print resolution.The plc control with user-friendly display interface offers quick access to set-up selection for application operating parameters. This feature can also be accessed by remote input.
Various onboard I/O signals are pre-wired to an external connector; optional features may be added in the field with minimum investment.
Label Size Range for the Sato is 1.0″ wide x 1/4″ long minimum to 6.5″ wide x 10″ long maximum, and for the Zebra is 1/2″ wide x 1/2″ long minimum to 7.1″ wide x 10″ long maximum. NOTE: Sizes dependent upon print engine model, also contact CTM Integration for custom sizes or shapes.
Print Resolution and Speed are 203 dpi, 305 dpi and 600 dpi. with print speeds programmable up to 12″/sec, dpi dependent.
Print capabilities include fonts of various sizes and styles with independent height and width expansion; includes OCR A/B.
Bar Codes include EAN 8/13, Code 39, Code93, UPC A/E (with extensions), Code 128, 2 of 5, Maxicode, DataMatrix, PDF417, MicroPDF, CODABAR, MSI, and POSTNET.
The Graphics feature supports user defined fonts and graphics including custom logos.Labeling Speed is dependant upon label size, print speed and application type.
Standard Machine Features include Heavy Duty Construction, Tamp Blow Applicator, External Valves and Controls, Operator Keypad & Display, 12″ O.D. Label Roll, I/O Connection and Communication Port Connections.
Optional features include Low Label/Low Ribbon, Out Of Label/Out of Ribbon, End of Web, Red, Amber and Green “Ready” Stack Lights and 16″ Powered Unwind for large label rolls.

SATO S84 EX
Maximize productivity for 24/7 mission critical applications
SATO's flagship print engines are used by the world's best print and apply systems. SATO's S84/86-ex print engine is designed for high volume, 24/7 mission critical print & apply labeling operations. Engineered for ease-of-use, without sacrificing advancements in technology, the S84/86-ex provides next generation expertise with uncompromising quality from the world's print engine leaders.
Easy to Use
- Two Color Status LED and LCD
- Best-in-class Print Speed and Throughput
- Simple Standalone Mode Support
- Downloadable/Uploadable Printer Setting, Log, Data, via SD and USB
Quick Maintenance
- Easy Printhead and Roller Replacement
- Convenient Access to Backside
- Tool-less Sensor Cover Replacement/Cleaning
Enhanced Connectivity
- Multiple Interfaces On-board
- D-SUB 25 pin EXT Interface - NPN/PNP Connection
- Standard Emulations On-board, SZPL, SDPL, SIPL
- Multi-national Language Support

Zebra ZE500 Print Engine
The ZE500 series takes an innovative approach to OEM print engines. Leveraging customer research, the design focuses on ease of use, integration and servicing. Built with the customer in mind, the ZE500 is designed to keep mission-critical print-and-apply applications operating with no interruptions.
For Organizations With Automated Print Needs
A critical piece of print and apply applications, you need a rugged, reliable printer that will perform with minimal down time in high speed, high throughput environments. Delivering world class efficiency and flexibility, the ZE500 Series is an innovative OEM print engine that is simply to integrate, operate and maintain.
Simplified Serviceability
Simply put: downtime is costly to your operation. The ZE500 mechanical design simplifies and shortens maintenance and consumable replacement time – dramatically reducing downtime in your mission-critical print-and-apply application. The wide-open printhead makes cleaning and replacement simple, and the quick-change modular drive system reduces printer repair time.
Ideal For Even The Harshest Environments
You need to keep your mission critical print-and-apply applications operating without interruptions, 24/7. The sealed front panel buttons and electronics enclosure are dust resistant for harsh environments. The robust, fan-less construction prevents debris from being drawn into the print engine and the all metal construction ensures optimal long term performance.